Power Tool Plastic Casing.
3D scan of a plastic casing measuring 122x50x24 mm, captured with Revopoint’s MetroX scanner.
The scan was done in two successive phases using parallel laser line mode with 0.2mm detail, Global Marker tracking, and subject type set to Generic Object.
Laser power and exposure were left on automatic. The point clouds were fused in Advanced mode at 0.2mm. The two scans were automatically merged, with overlaps cleaned up, and the mesh was generated at Level 5 (0.2mm).
The final model is practically perfect in detail and size.
The mesh was then imported into Fusion for necessary operations, revealing only a 0.02mm dimensional difference between the Fusion model and the measured item!
What can we say other than we couldn’t have expected more from Revopoint’s latest addition, which continues to amaze us with scanners that are ever more innovative, high-performing, and accessible to everyone.
Achieving this level of precision with a $9-10K scanner is expected—but who else delivers this ease and quality at a fraction of that price?
3D scan of a closure lever for a medical peristaltic pump (dimensions: 75x48x33 mm) using the Revopoint MetroX. The scan was performed in two successive sessions, both in Laser Cross Lines Mode, with Global Marker Tracking, Generic Object settings, and a resolution of 0.2 mm.
After cleaning the two point clouds, they were automatically merged in RevoScan 5 without any issues during the merging process. The mesh was then created with a definition of 0.18 mm. The generated model was imported into BambuStudio without requiring any modifications or refinements and printed in PLA (as a test before printing in Nylon12) on a Bambu Lab X1C.
The result is flawless, with perfect details and dimensions, fitting seamlessly into the original housing and functioning just like the original part. The MetroX’s performance is truly impressive, enabling direct scanning-to-printing of functional parts, even complex ones with hard-to-reach areas, where structured light scanners might struggle.
What’s more, the laser scan handles black and reflective surfaces with ease—no special preparation is required. (Believe me, I’ve tested it on polished surgical steel, and it works like a charm!)
Another project completed effortlessly with the Revopoint MetroX!
Reproducing the shell of a battery-powered soldering tool using the new MetroX 3D scanner by Revopoint. The shell, measuring 164x34x13 mm, was scanned in two separate sessions, both performed in Crossed-Line Laser Mode with High Definition, a resolution of 0.2 mm, and tracking via Global Markers in Generic Object Mode.
Once cleaned, the two point clouds were automatically merged. The mesh was generated at Level 6 with a grid size of 0.11 mm. The resulting model is flawless in both detail and dimensions.
The purpose of the scan was to recreate the part to replace the broken shell of a soldering tool. The mesh file was printed on a BambuLab X1C. After removing the supports and carefully cleaning the screw holes, the new part was mounted seamlessly onto the original soldering tool. It fit perfectly with the original shell and the internal electronics.
This project showcases another perfect example of direct Scan-to-Print, with no modifications required and no issues encountered.
For anyone looking to reproduce mechanical or structural parts, I truly believe the MetroX is the ideal ally. Its precision and ease of use make it an invaluable tool for professionals and hobbyists alike!
Let me know your thoughts or questions about this process.
3D Scanning of a Portable Multi-Gas Chemical Detection Device
3D scanning of the Honeywell MULTIRAE using the Revopoint MetroX, aimed at designing brackets for mounting on a Picatinny rail system.
The scan was completed in three stages, all performed in Cross-Line Mode, High Definition, with a resolution of 0.2mm. Tracking was managed using Global Markers and Generic Object settings. After finishing the individual scans and removing unnecessary parts, the models were seamlessly merged in automatic mode using RevoScan5 without any issues.
The final model was decimated and imported into Fusion for the actual design work. The ability to create precise designs without having to take a single measurement is truly priceless!
Once the parts were designed, a test print was conducted to verify the fittings and stability (which, of course, were perfect). The final pieces will be 3D printed using Nylon PA12 via sintering.
The scanning process was incredibly fast and straightforward, with no issues capturing the dark surfaces, which were scanned accurately and clearly. I can assure you that for reverse engineering and the design of specific components, the MetroX is an invaluable companion!
(the scan is impressive, btw 
)
