POP4 - Unboxig e Showcases - Ispanico97

Revopoint POP 4 – Full Unboxing & Technical Overview

Hi everyone,

this weekend I had the opportunity to unbox and take a first in-depth look at the new Revopoint POP 4, and I wanted to share a detailed overview of both the package contents and its main technical features.

This is not a full review yet, but rather a complete breakdown of the hardware, accessories, and capabilities before moving on to real-world testing.


Unboxing & Package Contents

The POP 4 comes in a rigid carrying case with custom foam inserts, clearly designed with portability in mind. Everything inside is well organized, and each component has its own dedicated slot, immediately suggesting a system designed not only for lab use, but also for mobile workflows.

Once opened, the first thing you notice is how complete the package is. It’s not just the scanner, but a full ecosystem that allows you to work in different scenarios right away.

The included tripod is a good example of this approach. It works both as a stable desktop support and as a handheld grip, allowing you to easily switch between static and mobile scanning. The extendable legs with rubberized feet provide stability, while the locking mechanism keeps everything compact when used as a handle.


The USB-C cable is another detail that stands out. It’s a thick USB 3.0 cable with a locking screw connector on the scanner side, ensuring a secure connection during operation — something that becomes important when working at high acquisition speeds.


For small object scanning, the included motorized turntable allows you to control both rotation direction and speed, making it ideal for repeatable scans in a fixed setup.


A key component for mobility is the power bank grip (around 2500 mAh), which allows the scanner to operate without being physically connected to a PC.

Combined with Wi-Fi connectivity, this enables a fully wireless workflow, with up to several hours of operation. The standard 1/4" threads make it compatible with tripods and other supports.


The magnetic outdoor filters are designed to extend usability in bright environments.

They allow scanning even under strong ambient light conditions, reaching up to approximately 50,000 lux in laser mode and up to 100,000 lux in structured light / VCSEL modes, which is a significant improvement for outdoor use.


Reflective markers are included and play a crucial role in laser tracking, while also being useful in structured light scanning when feature tracking is not sufficient.


Finally, the calibration board is a glass plate with a photolithographic pattern, used to verify and maintain accuracy over time.

A QR code provides direct access to calibration tools within the software, making recalibration straightforward when needed.


Scanner Design & Hardware

From a design standpoint, the POP 4 presents itself as a compact and solid device, with an aluminum body and a front section dedicated to the optical system.

On the front, all the sensing and projection components are concentrated. This includes the dual depth cameras, a 1.3 MP RGB camera used for color and texture capture, and the integrated lighting system.

The lighting consists of eight fill-light LEDs — four blue and four infrared — which support the scanning process, along with two additional white LEDs dedicated to improving texture acquisition.

The projection system is particularly interesting, as it integrates multiple technologies within the same device:

  • blue laser projectors (30 cross lines and single-line mode)

  • infrared structured light projector

  • VCSEL projection system for high-density point patterns


Moving to the sides, the scanner features an active cooling system.

There are ventilation openings for both air intake and exhaust, ensuring that internal components remain stable during operation, especially during longer scanning sessions.


On the bottom, the scanner includes a standard 1/4" threaded mount.

This allows direct attachment to the tripod, the power bank grip, or any standard photographic support, making it easy to integrate into different setups.


On the rear side, the interface is designed to give direct control over the scanning process.

Here you’ll find:

  • a USB-C port with a locking screw mechanism for secure connection

  • a start/stop button for scanning

  • “+” and “–” buttons used to adjust exposure and parameters

  • a customizable function button, which can be assigned to actions such as switching between scanning modes

This layout allows you to operate the scanner directly without relying entirely on the software interface, which becomes particularly useful during handheld scanning.


Technical Overview & Real Capabilities

The POP 4 combines two main technologies:
:backhand_index_pointing_right: blue laser scanning
:backhand_index_pointing_right: infrared structured light

with the addition of VCSEL and hybrid modes.

This allows it to adapt to very different scenarios, from small detailed parts to larger objects.

In laser mode, the scanner can reach up to 0.03 mm single-frame accuracy, with a volumetric accuracy of approximately 0.03 mm + 0.05 mm per meter, making it suitable for applications like reverse engineering and detailed modeling.

The working distance varies depending on the mode:

  • ~200–400 mm in laser mode

  • ~250–500 mm in structured light

  • up to ~800 mm in VCSEL mode

This directly affects the capture area, which ranges from about 130 × 130 mm up to over 500 mm per frame.

The field of view is around 46° × 37°, providing a good balance between coverage and detail.


Scanning Behavior & Performance

From a performance standpoint, the scanner is particularly impressive in terms of speed.

In laser mode, it can reach up to ~105 frames per second, while structured light operates at around 30 fps.

At the same time, the data acquisition rate is very high:

  • up to ~2 million points per second in laser mode

  • up to ~5 million points per second in structured light

This results in a smooth and responsive scanning experience, even during continuous movement.


Scanning Modes in Practice

The POP 4 offers multiple scanning modes, each suited for specific use cases.

The 30-line blue laser mode is particularly effective for challenging surfaces such as metals, reflective parts, or dark materials, often without requiring surface treatment.

The single-line laser mode is useful for capturing deep holes, narrow grooves, and recessed areas.

The full-field structured light mode works well on objects with clear geometry, using feature tracking or markers when needed.

The VCSEL mode introduces a high-density dot pattern, improving speed and fluidity, especially on larger or organic objects.

Finally, the hybrid mode combines multiple sources to improve stability during handheld scanning.


Tracking, Connectivity & Workflow

The POP 4 supports multiple tracking methods:

  • feature tracking

  • marker tracking

  • global marker mode

  • color-based tracking using the RGB camera

From a connectivity perspective, it supports both USB-C and Wi-Fi 6, allowing flexible workflows.

One particularly useful feature is screen mirroring (Revo Mirror), which allows you to control and monitor scans remotely from a smartphone or tablet.


Workflow & Output

The scanner supports standard formats such as STL, OBJ, and PLY, along with more advanced ones like FBX and GLTF.

It also introduces newer approaches such as 3D Gaussian Splatting, enabling highly realistic representations, and AI-based dynamic segmentation, which simplifies post-processing.


Final Thoughts (First Impression)

From this first hands-on experience, the POP 4 stands out as a highly versatile system.

It’s not defined by a single specification, but by the way it combines multiple technologies into a flexible workflow.

The next step will be testing it in real-world scenarios, especially on challenging materials and technical applications.


If there’s anything specific you’d like me to test or scan, feel free to suggest it :+1:

A look at Revopoint’s latest releases — INSPIRE 2, POP 4 and Metro Y Pro — highlighting three different approaches to 3D scanning, from portability to advanced metrology-oriented applications.

If you’re interested in the POP 4, the Kickstarter campaign will be launching soon.

You can sign up here to get early access and launch discounts (up to 37% off):
:backhand_index_pointing_right: https://revo.ink/4w0NDXz

4 Likes

Just uploaded a full unboxing and technical overview of the new Revopoint POP 4 :backhand_index_pointing_down:

In this video I go through everything included in the package and take a first detailed look at the scanner — from hardware design to scanning modes and real technical capabilities.

The video is in Italian, but you can enable English subtitles (and YouTube auto-dubbing is now available as well).

If you’re curious about how this new hybrid scanner (blue laser + IR structured light + VCSEL) is built and what it offers, feel free to check it out:

If you’re following the POP 4 launch, you can also sign up here for early access and potential launch discounts:
:backhand_index_pointing_right: https://revo.ink/4w0NDXz

Let me know what you think or if there’s anything specific you’d like to see tested :+1:

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Who is this scanner aimed at?

And are there any pc spec requirements listed anywhere yet? Thanks

Hi everyone,

I’d like to share one of my first real-world scanning projects with the Revopoint POP 4, where I focused on capturing a surgical orthopedic drill measuring approximately 155 × 38 × 150 mm. I deliberately chose this object because it combines several challenging aspects in a single subject, both in terms of materials and geometry, making it a good test to evaluate how the POP 4 behaves outside of ideal conditions.

From the beginning, my goal was not simply to obtain a quick scan, but to achieve a complete and highly detailed model that could be reliably used for technical purposes such as reverse engineering or further modeling. For this reason, instead of trying to capture everything in a single pass, I decided to approach the acquisition more methodically, dividing the scan into three separate sessions and repositioning the object each time. The drill was first placed on one side, then flipped onto the opposite side, and finally scanned in a vertical position resting on the rear cap. This approach allowed me to progressively expose all surfaces and significantly reduce occlusions, ensuring that even the less accessible areas could be captured correctly.

All acquisitions were performed using the POP 4 in blue laser cross-lines mode, which proved to be particularly effective for handling this type of subject. In a few specific situations, especially when working on deeper or more complex geometries, I temporarily switched to the single-line laser mode to improve access and make sure that no detail was left behind. The scan was carried out using marker tracking with high accuracy mode enabled and a point distance set to 0.15 mm, as I wanted to prioritize detail and stability over speed.

Once the acquisition phase was completed, the workflow continued with the fusion of the point clouds at 0.11 mm. After cleaning and aligning the three datasets, the final mesh was generated using a grid resolution of 0.15 mm, resulting in a dense and consistent model without the need for excessive manual correction.

What makes this project particularly interesting is the nature of the object itself. The drill combines different materials that are typically difficult to scan, including brushed aluminum, highly reflective steel, and darker plastic components. In addition to that, it features several geometrical complexities, such as the battery interface with internal channels and exposed contacts, which are not always easy to capture reliably. Despite these conditions, the POP 4 handled the entire process very smoothly, maintaining stable tracking and consistent detail across all areas of the object. One of the most relevant aspects is that the scan was performed without applying any surface treatment, so no matte spray or preparation was required at any stage.

The final result is a complete and well-defined model, with good detail reproduction even in the most critical areas, and fully usable for technical workflows such as reverse engineering or further modeling. From this first hands-on experience, what stands out is the ability of the POP 4 to adapt to different materials and geometries within the same scan, maintaining a reliable and consistent acquisition process throughout.

If you’re interested in the POP 4, you can also follow the upcoming Kickstarter launch here:
https://revo.ink/4w0NDXz

Let me know what you think or if there’s anything specific you’d like me to test next

4 Likes

Hey @Ispanico97 thanks for the detailed Post - it further strengthens my planned pledge to the compaign :blush:

Could you maybe scan something that is within the minimum recommended size with relatively “fine” details? Maybe something industrial/electrical like the drill - a lightswitch or maybe a PCB with components?

& maybe a larger object with the use of the VCSEL Rapid mode and/or the HD Hybrid mode?

Thanks in advance!

Hi @TheGuyWhoAnnoys
Maybe something like this? :wink:

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Merci viilmool! :eyes: (Greetings from the Neighbors :austria:) @ivan :wink:

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Gern geschehen :grinning_face_with_smiling_eyes: :+1: :waving_hand:

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For Blue Lasers mode I would recommend the same PC specification as for MetroX , for Full Field, Hybrid and VCSEL Rapid mode you would get away with less , but definitely if you can , go for 64GB of RAM and i9 14th Gen or equal.
Also 3D Splatting requires Nvidia RTX ,recommended at least 4060 .

For exact specs you will need to wait a little longer.

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Recently I worked on a new 3D scan using the POP 4, this time focusing on a much more “organic” and detailed subject compared to the previous project.

The object is a decorative skull-shaped ashtray, measuring 106 × 139 × 33 mm, characterized by a mix of smooth surfaces and very fine embossed details, especially in the frontal area where all the floral patterns are concentrated. This type of geometry is always interesting to scan because it combines sharp edges, shallow reliefs, and curved transitions within the same model.

For this scan I decided to adopt a different approach compared to my usual workflow, using a marker frame in Global Marker mode. This method is particularly convenient because the frame, along with its markers, is already mapped inside RevoScan 6. This allows the software to recognize the exact position of the frame and, consequently, the object itself, without requiring continuous tracking during the scan.

Thanks to this, it was possible to complete the entire acquisition in a single session, simply rotating the object three times to cover the full surface. This approach makes the process extremely stable and efficient, eliminating the risk of tracking loss and making it much easier to capture areas that would normally be difficult to reach, especially those resting on a surface.

The scan was performed in laser cross-line mode, with High Accuracy enabled and a point distance set to 0.15 mm, using Global Marker tracking as mentioned. Once the acquisition was completed, the frame was removed very quickly thanks to the minimal contact areas, and the mesh was generated using a grid size of 0.15 mm.

The final result is extremely detailed across the entire model, from the raised decorative elements to the small imperfections of the terracotta material, including even the subtle machining marks visible on the back side. The overall process turned out to be very fast, stable, and reliable, especially considering the complexity of the geometry and the variety of surface conditions.

I hope you find this showcase interesting. I’d be curious to know if any of you have already tried scanning with a marker frame using Global Marker mode, and what your experience has been.

If you’d like to take a closer look at the POP 4, you can check it here:

https://revo.ink/4w0NDXz

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